TX2 Major service checklist

MAJOR
IN THE ENGINE COMPARTMENT
Examine the engine compartment for evidence of fuel/oil/coolant
leaks & security/wear/damage to hoses connections & pipes
Check/top-up fluid levels: Coolant, power steering, brake & clutch,
screenwash reservoir (using specified fluids or additive). Check
coolant concentration
Drain & flush & refill cooling system (every 5 years)
Fuel filter. Check position of yellow gauge on filter minder. If gauge
is in ‘Clear Zone’ or ‘Red Zone’, replace element
Fuel filter. Drain water, if element is not replaced as shown above
Inspect battery terminal condition. Clean and grease as necessary
Replace air cleaner element
Check condition of auxiliary drive belt
Replace auxiliary drive belt every 100,000 miles
ROAD TEST
Check engine heater plug system & light operates on start-up.
Check operation of brake fluid level warning light.
Check operation of motion door locking system, lights & LED’s
Check operation of footbrake
Check operation of manual gearbox & clutch. Check operation of
auto transmission, overdrive lockout switch, starter inhibitor &
park lock.
Check exhaust smoke level & engine emissions are within
specification & performance is within normal operating limits
Check operation of steering for possible signs of free play.
Check operation of handbrake. Stop engine & check brake
vacuum non return valve.
Check operation of taximeter and associated lights if required
After driving the vehicle, check/top-up fluid level of automatic
transmission while transmission is at operating temperature.
Carry out the service indicator light reset procedure if illuminated
TXII APPLICABLE FOR
2005 MAY REGISTRATIONS ONWARDS
DRIVING INTO WORKSHOP
Check operation: central & remote door locking, horn, electric door
mirrors & windows, front/rear wash/wipe, heated rear window,
instruments/gauges, driving/indicator/reverse/ hazard/warning
/interior/hire sign lights. (Report condition of wiper blades)
VEHICLE INTERIOR & EXTERIOR
Check condition & operation of all seats, seat belts, fixings &
wheelchair occupant access and restraint system
Check headlamp alignment
Lubricate door, bonnet & boot hinges and clutch & brake pedal pin
ON THE VEHICLE LIFT
Replace the engine oil & filter
Replace auto transmission oil (Every 20,000 miles)
Check/top-up manual gearbox (auto trans oil except when above)
Check/top-up rear axle oil
Front wheels off. Check front brake pads & discs for wear, Check
calipers & other related components for leakage, wear, corrosion
Clean out rear brake drums check brake linings for wear, examine
brake mechanism condition & cylinders for leakage. Report
condition. (Except at first 10,000 miles)
Check/adjust handbrake cable. Lubricate exposed parts of linkage
Inspect brake hoses/pipes/connectors for security/chafes/leakage
Check for security/condition/leaks; entire exhaust system
Check security/condition/torque; propshaft securing bolts, ‘U’ bolts,
suspension & front cross member bushes, steering & suspension
ball joints & fixings
Examine damper units, inc steering damper
Check/adjust front wheel bearing end float
Examine condition of front wheel bearings, regrease or report
condition as necessary, set wheel bearing end float (50,000 miles
& each 50,000 mile interval thereafter)
Lubricate exposed auto transmission gear shift mechanism
Check/correct tyre pressures (inc. spare) & check torque of wheel
nuts. Check condition of tyres including for uneven wear & report
Inspect underside of vehicle for evidence of fuel/oil/coolant leaks,
wear/damage to PVC underbody coating, hoses, connections
and pipes for any other wear, damage or deterioration
Lubricate automatic transmission kickdown cable and linkage
KEY TO TICK BOXES PERFORM OPERATION
PERFORM AT INDICATED HIGHER MILEAGES
STANDARD STANDARD
SERVICE OPERATIONS CHECKLIST
Intervals = Standard at 10,000 miles – Major at 20,000 miles.
Report on the job card any adverse condition items that requires
attention before the next service or any other wear or damage of
which the owner should be made aware.

Service schedules and their intervals are described in detail in each Customer’s vehicle handbook. The
basis of LTI Vehicles service schedule for TXII for vehicles registered from 2005 model year onwards is
a 10,000 mile interval. The standard service takes place at the first 10,000 mile interval and the major
service at the first 20,000 mile interval. The cycle is repeated at each subsequent 10,000 and 20,000
mile interval.
In addition to the items specified in the routine service schedule, there are other parts of the vehicle
which require attention for reasons of safety and reliability that depend on the operation of the
particular vehicle. These are listed below. Your Dealer will advise you of the need for this additional
work and perform the service for you at your request.
Every year Replace air conditioning receiver dryer and recharge system (where
fitted). Change remote key battery.
Every 40,000 miles Replace front and rear dampers & steering damper
90,000 miles or 3 years Examine the master cylinder, calipers and wheel cylinders for wear
(whichever occurs first) and replace all fluid seals and flexible brake hoses.
Refill the braking system with new fluid of the specified type and
bleed the braking system. (may be carried out sooner in order to comply
with specific local licensing authority requirements)
Replace the brake servo air filter.
LTI VEHICLES RESERVES THE RIGHT TO ALTER SERVICE AND MAINTENANCE REQUIREMENTS
SPECIFIED FOR VEHICLES OF THEIR MANUFACTURE AT ANY TIME IN THE LIGHT OF
OPERATING EXPERIENCE.
AUTHORISED LTI VEHICLES DEALERS ARE KEPT UP TO DATE WITH ANY CHANGES IN
SERVICING AND REPAIR REQUIREMENTS WHICH MAY BE FOUND NECESSARY OR DESIRABLE.
During the manufacture of your vehicle it was protected against inside-to-outside corrosion using
DINITROL® anti-corrosion materials provided by DGB Sterling Limited.
For the 6-year Anti-Corrosion programme to remain valid, body service retreatments must be carried
out at 1, 3 and 5 years from the date of registration of the vehicle. These have to take place at an LTI
Vehicles and DGB Sterling Limited approved retreatment centre who will then affix the DINITROL®
guarantee treatment validation stamp to the guarantee booklet.

This very good brother, have you got same for tx1?